Testomat 808 Limit value measuring devices for monitoring water hardness, residual hardness and silicate
Automatic limit value measurement for stable water quality
The Testomat 808 device series from Heyl has been developed for measuring the limit values of water hardness and for automatically monitoring the silicate content in sterilisation processes. Our customers particularly appreciate the intuitive, user-friendly operation and maintenance-friendly design of the limit value measuring device.
What distinguishes the Testomat 808 from the Testomat 808 SIO2
The 808 is responsible for measuring the limit value of water hardness.
The 808 SIO2 measures and monitors the silicate content in the water.
Performance profile of the Testomat 808 device series:
808:
- Display of limit value under- or overrun: Green/red LED
- Automatic measurement process with low water consumption
- Direct error and indicator quantity display
808 SIO2:
- Weekend operation monitoring through 72 hours of unattended operation
- Automatic interval operation (with S8, the interval pause can be set from 0-480 minutes)
- Output of status and error messages via a power interface
Where is the Testomat 808 used?
Testomat 808:
- Reverse osmosis systems: Water hardness measurement protects the membranes and extends the service life of the system.
- Boiler feed water supply: Protects boilers from limescale deposits. Energy costs can be reduced.
- Soft water for commercial purposes: Equipment remains efficient and clean.
- Ultrapure water systems: Water hardness measurement is crucial to ensure purity and protect sensitive applications.
Testomat 808 SIO2:
- Process water and ultrapure water production, especially in sterilisation processes: Deposits are prevented and sterility is ensured by controlling the silicate content.
- Semiconductor production: Product quality is protected and waste is reduced.
- Production plants for hydrogen electrolysis: With low silicate content, electrolysis remains efficient and durable.
- Surface coating plants: Controlling silicate ensures uniform, high-quality surfaces.
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Testomat 808: Continuous Hardness Limit Monitoring Online measurement of residual water hardness with automatic color change Measurement Principle and Technical Features Modern indicator pump system supporting an automated process with minimal reagent and water consumption. Internal and external flushing options, manual safety check for up to 72 hours of unattended operation (BOB operation), and interfaces for 4–20 mA signals and RS232 firmware updates. Purchase Benefits 3% shop discount when purchasing a Testomat 808 Free of charge: original Heyl indicator for hardness measurement Frequently asked questions How long is the warranty for Testomat devices? The manufacturer's warranty period for the Testomat device series from Heyl is two years from the date of delivery. Where can I view or download the operating instructions? The operating instructions are included with the Testomat upon delivery and can be downloaded at any time from our online shop (www.heylneomeris.de) under the menu item – Service/Help – Download Operating Instructions. Can the warranty be extended? A warranty extension to three years is possible for a newly purchased device if a subscription for the corresponding indicator delivery is taken out. The subscription can be taken out easily and conveniently in the customer account under Subscriptions. The device warranty is extended from 24 months to 36 months after taking out the subscription. The prerequisite for this is that the subscription is taken out within 3 months of the purchase date. A subsequent warranty extension is not possible. Does the Testomat 808 have different spare parts and service sets to the Testomat 808 SiO2? Yes, there are some differences. More detailed information on the individual parts can be found in the operating instructions under ‘Spare Parts List’. How high are the follow-up costs for chemicals? The necessary use of indicators depends on the measurement intervals, which can be set via the device. The actual chemical consumption can be determined independently and individually for the respective application using our indicator or reagent consumption calculator in the shop. Indicators consumption calculator Reagent Consumption Calculator How often does the Testomat 808 need to be serviced? According to the manufacturer, regular maintenance is recommended. The recommended maintenance interval is between 6 and 12 months. Can the device be serviced by a service partner? With our nationwide service partner network, we can arrange for maintenance to be carried out by one of our service partners in Germany and Austria at any time. Please send us your enquiry to vertrieb@heylneomeris.de. Can the device be sent in for repair (cost estimate)? Of course, we at HeylNeomeris offer a repair service. To do this, we need the completed checklist from the operating instructions. The maintenance request can be sent to vertrieb@heylneomeris.de. If you have any further questions, please contact our service team on the service hotline +49 (0) 5121 7609 99.
The Testomat® 808 is a compact analyser for online measurement of water hardness according to the principle of "limit value monitoring with colour change" in the measuring range 0.02 - 5 ° dH (0.4 - 89 ppm). Applications of the continuous residual hardness monitoring are e.g.: Reverse osmosis systems, boiler feed water supply Soft water for commercial purposes, ultrapure water systems. In view of the fact that the Testomat® 808 is suitable for use in multi-parameter systems due to its 4-20mA signal output, we hereby offer you the Testomat® 808 in conjunction with the NeoTecMaster® Multicontroller, which was specially developed by our company, as a package solution at a preferential price. The 4-channel NeoTecMaster® Multicontroller included in this package enables the processing of up to four measurement signals. Via the 4-20mA NeoTec slave input module connected to the NeoTecMaster®, the data is transmitted to the NeoTecMaster® and used to display the measured value, the trend and the status messages on the 5-inch screen. In addition, the NeoTecMaster® has an RS232 interface as well as a Modbus RTU input, which you can use freely after brief technical consultation with us. (Pre-check whether your existing measurement technology to be integrated requires adjustments). The NeoTecMaster® can be systematically supplemented with further optional NeoTec modules (function / signal converter modules) as required. This allows the future realisation of further control concepts in a flexible way. Two modules which fundamentally extend the range of functions and are already included in the scope of delivery are our NeoTec slave relay module and the 4x 4-20mA input module. This allows you to add potential-free relay contacts to the overall system and to integrate and visualise further system technology such as sensors via the 4x 4-20mA input module. You can freely assign the relay contacts to the incoming measurement signals and thus, for example, implement simple limit value-related control concepts as well as output measurement value-related messages. Further advantages of the NeoTecMaster: Simple operation Integration of the Testomat® device world, here in connection with the Testomat® 808 Integration into the existing control cabinet, alternatively we offer our NeoTecMaster® enclosure Modular range of functions can be extended by NeoTec slave and signal converter modules (measurement, control, regulation) Available as built-in or surface-mounted variant Structured continuous data recording on the integrated SD card or optionally available SDHC card (2Gbyte) as a file in CSV format In addition, there are the proven functionalities of the Testomat® 808: Indication of limit value undershoot or overshoot: green / red LED Modern indicator pump system Automatic measuring sequence with low water consumption Direct error and indicator quantity display Internal and external flushing of the measuring chamber by manual control Control of an external flush valve Three potential-free relays for: External flush valve control Limit value evaluation External control and / or alarm processing Safety check for 72-hour operation without supervision Indicator quantities: 100 and 500 ml bottles 4 - 20 mA interface for defined status and error messages RS 232 interface for firmware updates General information Water connection and operating pressure: Depending on unit version: 0.3 - 1 bar / 0.3 x 105 to 4 x 105 Pa 1 - 4 bar / 1 x 105 to 4 x 105 Pa (from 4 to 8 bar, a pressure reducer must be used (special accessory)) Water inlet: opaque hose with 6 mm outer diameter/4 mm inner diameter Water outlet: hose with 6 mm outer diameter/4 mm inner diameter Water temperature: 10 to 40 °C From 4 bar, a separately available pressure reducer must be used. Please use only the indicators approved for Testomat® 808! Optional accessories: NeoTecMaster unit hood