emec PRISMA stepper motor dosing pump

Product number: 896300
Product information "emec PRISMA stepper motor dosing pump"
Slow mode:
With the exclusive SLOW MODE function of PRISMA dosing pumps, the stroke speed can be reduced from 100% to 1% during the priming cycle. This function facilitates the adaptation of the pump to the dosing medium and increases the reliability and deaeration of high viscosity dosing media.

Colour display and encoder control:
The PRISMA dosing pump is equipped with an encoder for quick and easy menu navigation, as well as a large display for a convenient setting of the operating parameters and monitoring of the pump functions.
The intelligent multi-function software allows the operator to precisely set the dosage required by the application. This allows you to enter the desired value and read it directly in ml/h or l/h via the graphic display. All operating modes are displayed clearly and easily through self-explaining symbols.

Operating mode:
- Constant
- Proportional control by external input, operating mode mg/l (ppm)
- Proportional control by external input, operating mode percent (%)
- Start-pause
- Weekly timer
- External input (start and/or pause)

Turndown function:
Prisma's stepper motor driven pumps offer the most precise control over stroke speed and provide an excellent turndown ratio of up to 4800:1. means that Prisma can divide the dosing process into a maximum of 4800 steps to ensure the most homogeneous and precise distribution of the product depending on the desired application to be dosed. Furthermore, the CC per pulse function provides additional dosing accuracy.

Inputs:
- Multifunction input
- Level (with pre-alarm)
- Pulse transmitter Water meter (PPM mode, %, mlq, mA, V, pulse)
- Standby
- External contact (voltage-free)

Output:
Alarm (common for all alarms)

Interface:
- RS485 / Modbus RTU (optional)
- Bluetooth for remote control (optional on request)

Hydraulic parts:
- PVDF
- PP
- Stainless steel (AISI 316)
- Acrylic glass (PMMA)
- Check valves with double ball
- O-rings made of FKM B, EPDM, nitrile, PTFE

Membrane:
PTFE diaphragm

Scope of delivery:
  • 1x PRISMA dosing pump 90 -240 VAC, 50/60 Hz with mains cable
  • 1x Axial foot valve with level switch / empty indicator made of PVDF or PP, depending on the selected version
  • 1x Injection valve 1/2" or 3/4" made of PVDF or PP, depending on the selected version
  • 1x 2m pressure hose made of PVDF (for PVDF head) or PE (for PP head), 4x6mm or 6x8mm* (depending on version, see technical data)
  • 1x 2m suction hose PVC transparent, 4x6mm, 6x8mm*, 8x10mm (depending on version, see technical data)
  • 1x 2m vent hose PVC transparent, 4x6mm
  • 1x 2m 3-pole signal cable for "ALARM" output
  • 1x 1.5m 5-pole signal cable for universal signal input "INPUT", standby input and external start
  • 1x instruction manual
  • 4x dowels (6mm diameter) 
  • 4x screws, 4.5 x 40 
  • 1x fine-wire fuse 5 x 20mm, ...AT
* For 6x8mm only one hose (PE Matt) with 4m length, for two hoses, simply cut through.

The operating modes at a glance
  • Constant - The pump delivers a constant quantity.
  • ml per pulse -Dosage of a constant quantity per pulse
  • PPM - proportional dosing in ppm
  • Percent - proportional dosing in percent
  • MLQ - dosing proportional to quantity in MLQ
  • Batch - use the pump to fill a container
  • Volt - control pump proportionally with 0-10V signal
  • mA - control pump proportionally with 0/4-20mA signal
  • Pulse - control pump proportionally with pulse signal.
  • Pause-run - set surge dosing time-controlled

Dimensions

Height 22 cm
Length 32 cm
Width 28 cm

Weight

Weight 3 kg

Other attributes

Country of origin IT
Customs tariff number 84135040
Technical specifications
 Model 2001 2502 2005 1013 0720 0528 0450 0280 0370 167,5
 Flow l/h (GPH) 1 (0.2) 2 (0.5) 5 (1.3) 13 (3.4) 20 (5.2) 28 (7.3) 50 (13.2) 80 (21.1) 70 (18.4) 7,5 (1.8)
 Pressure max bar (PSI) 20 (290) 25 (362) 20 (290) 10 (145) 7 (101) 5 (72) 4 (58) 2 (29) 3 (43) 16 (232)
 Pump Head (Model) I L L M N N N N N L
 Pump Head (Material) PVDF, PP, Stainless Steel (AISI 316), Acrylic Glass (PMMA)
 Membrane PTFE
 O-Ring FKM B, EPDM, Nitril, PTFE
 Liquid-ends (S/D) mm 4x6 / 4x6 6x8 / 6x8 8x12 / 8x10 4x6 / 4x6
 Pump Head 3/8" 1/2" 3/8"
 Injection 1/2" 3/4" 1/2"
 Turn Down Ratio 1:4800 (minimum steps)
 Slow Mode From 100% to 1%
 Input Pulses max. 24VDC, max. 50mA
 Input Pulses (Hall) max. 24VDC, max. 50mA, with extra output ±12V
 Input Analog 0/4 - 20mA
0 - 10V
(max load 500 Ω)
 Outputs Alarm Free contact relais N.O./C/N.C.
max load 250 VAC, 2A
 Level connection 12VDC, max. 50mA
 Protection IP65 Humidity 85% and T < 40 °C; 70% and T =50 °C (no condensation)
 Pump housing PP plastic reinforced with glass fiber
 Installation class ||
 Pollution level 2
 Environment Temperature °C 10 to 45°C
 Operating Temperature °C 1 to 45°C
 Transport & Storage Temperature °C -10 to 50°C
 Power Supply 90 - 240 VAC, 50/60 Hz | 9-36 VDC
 Energy consumption 30W (AC/DC)
 Communication RS485 / Modbus RTU (optional)
 Audible noises 52.8 dB (Equivalent continious level of "A" weighted sound pressure)
 Repeatability ± 1%
 Net weight 2.7 kg (with "N" pump head)

Recommended accessories

emec PRISMA Service Set N - PVDF pump head, Viton seal and PTFE membrane
Product number: 896327
Pump head and seal material: K = PVDF pump head with Viton seal | Selection service set (pump head model / size): N
The emec service set for the PRISMA pump consists of the pump head*, including sealing ring and a diaphragm, which is the same for all versions of the pump and is made of PTFE. Our service sets are available in the versions I, L, M and N. The only difference is the size of the pump head, which varies depending on the pressure and flow rate. The second choice on your part determines the material of the pump head and the material of the sealing ring. The correct selection of the service set, i.e. the correct choice of pump head size and pump head and seal material, can easily be made via your Prisma pump type plate as follows. 1. On the type plate of your Prisma pump you will find the pressure "bar xxx - PSI xxx" above the serial number and then the pump capacity "l/h xxx - gph xxx". With these two items of information you can easily determine the correct pump head size (I, L, M, N)(see example picture of type plate in the article) Version I 20 bar / 1 litre per hour Version L 16 bar / 7.5 litres per hour 20 bar / 5 litres per hour 25 bar / 2 litres per hour Version M 10 bar / 13 litres per hour Version N 2 bar / 80 litres per hour 3 bar / 70 litres per hour 4 bar / 50 litres per hour 5 bar / 28 litres per hour 7 bar / 20 litres per hour 2. On the type plate you will find hidden in the "code" the reference to the pump head mounted at delivery and its sealing material. The ninth character indicates the sealing material. (see example picture of the type plate in the article) The most common types are listed below and these are shown via our selection matrix: K = PVDF pump head with Viton seal D = PP pump head with EPDM seal A = PMMA pumphead with Viton seal R = PMMA pumphead with EPDM seal Z = Stainless steel with Viton seal £ = Stainless steel pump head with EPDM gasket (other types are available on request) Service set contents: PVDF pump head with Viton seal:1x pump head (dosing head) incl. seal 1x PTFE diaphragm - Stainless steel screws and caps (only for L and M service set) PP pump head with EPDM seal: 1x pump head (dosing head) incl. seal  1x PTFE diaphragm  - Stainless steel screws and caps (only for L and M service set) PMMA pump head with Viton or EPDM seal: 1x pump head (dosing head) incl. seal 1x PTFE diaphragm - Stainless steel screws and caps (only for L and M Service Set) *Stainless steel pump head with Viton or EPDM seal: 1x seal without pump head (no change required as stainless steel) 1x PTFE diaphragm

€147.00*
emec PRISMA Service Set M - PP pump head, EPDM seal and PTFE membrane
Product number: 896322
Pump head and seal material: D = PP pump head with EPDM seal | Selection service set (pump head model / size): M
The emec service set for the PRISMA pump consists of the pump head*, including sealing ring and a diaphragm, which is the same for all versions of the pump and is made of PTFE. Our service sets are available in the versions I, L, M and N. The only difference is the size of the pump head, which varies depending on the pressure and flow rate. The second choice on your part determines the material of the pump head and the material of the sealing ring. The correct selection of the service set, i.e. the correct choice of pump head size and pump head and seal material, can easily be made via your Prisma pump type plate as follows. 1. On the type plate of your Prisma pump you will find the pressure "bar xxx - PSI xxx" above the serial number and then the pump capacity "l/h xxx - gph xxx". With these two items of information you can easily determine the correct pump head size (I, L, M, N)(see example picture of type plate in the article) Version I 20 bar / 1 litre per hour Version L 16 bar / 7.5 litres per hour 20 bar / 5 litres per hour 25 bar / 2 litres per hour Version M 10 bar / 13 litres per hour Version N 2 bar / 80 litres per hour 3 bar / 70 litres per hour 4 bar / 50 litres per hour 5 bar / 28 litres per hour 7 bar / 20 litres per hour 2. On the type plate you will find hidden in the "code" the reference to the pump head mounted at delivery and its sealing material. The ninth character indicates the sealing material. (see example picture of the type plate in the article) The most common types are listed below and these are shown via our selection matrix: K = PVDF pump head with Viton seal D = PP pump head with EPDM seal A = PMMA pumphead with Viton seal R = PMMA pumphead with EPDM seal Z = Stainless steel with Viton seal £ = Stainless steel pump head with EPDM gasket (other types are available on request) Service set contents: PVDF pump head with Viton seal:1x pump head (dosing head) incl. seal 1x PTFE diaphragm - Stainless steel screws and caps (only for L and M service set) PP pump head with EPDM seal: 1x pump head (dosing head) incl. seal  1x PTFE diaphragm  - Stainless steel screws and caps (only for L and M service set) PMMA pump head with Viton or EPDM seal: 1x pump head (dosing head) incl. seal 1x PTFE diaphragm - Stainless steel screws and caps (only for L and M Service Set) *Stainless steel pump head with Viton or EPDM seal: 1x seal without pump head (no change required as stainless steel) 1x PTFE diaphragm

€94.00*
emec LASP4 EPDM suction lance with 40cm immersion length (LASP4) - M12 plug for connection to Prisma pump
Product number: 896305
Connection cable version (unit side): M12 connector (for Prisma pumps) | Sealing material: EPDM | Version: 40 cm immersion length
Suction lance for extracting a medium directly from a supply container (canister/IBC/CNT tank/barrel)Foot valve with pre-filter and non-return valve. The level switch generates a digital empty signal. Venting nipple 4mm for return of venting hose from dosing pump or overpressure/multifunction valve.Our suction lances can be adjusted in height, this means that, for example, instead of pumping from a 50 litre container, you can also pump from a 10, 20 or 30 litre container with the 40cm suction lance.Series: LASP4Material O-ring: EPDM (neutral) or FP (Viton)Immersion length: 40cm, 75cm or 122cmConnection on the unit side: M12 or BNCThread/hose connection (mm): 1/2 4x6 (suction capacity max 10l/h)Number of suction connections: 1-suction connectionMounting connection: C61 canister connection (for 40cm suction lance) or mounting connection 1 1/2" CNT/IBC (for 122cm suction lance)Number of floats/switching direction/electrical connection: 1st level/N.O/M12(PRIUS/PRISMA)Length of connection cable: 3.5mIntake filter: LASP4Special feature: Valve ball ceramic

€125.00*
emec Viton suction lance with 122cm immersion length (LASP4) - M12 plug for connection to Prisma pump
Product number: 896308
Connection cable version (unit side): M12 connector (for Prisma pumps) | Sealing material: Viton | Version: 122cm Immersion length
Suction lance for extracting a medium directly from a supply container (canister/IBC/CNT tank/barrel)Foot valve with pre-filter and non-return valve. The level switch generates a digital empty signal. Venting nipple 4mm for return of venting hose from dosing pump or overpressure/multifunction valve.Our suction lances can be adjusted in height, this means that, for example, instead of pumping from a 50 litre container, you can also pump from a 10, 20 or 30 litre container with the 40cm suction lance.Series: LASP4Material O-ring: EPDM (neutral) or FP (Viton)Immersion length: 40cm, 75cm or 122cmConnection on the unit side: M12 or BNCThread/hose connection (mm): 1/2 4x6 (suction capacity max 10l/h)Number of suction connections: 1-suction connectionMounting connection: C61 canister connection (for 40cm suction lance) or mounting connection 1 1/2" CNT/IBC (for 122cm suction lance)Number of floats/switching direction/electrical connection: 1st level/N.O/M12(PRIUS/PRISMA)Length of connection cable: 3.5mIntake filter: LASP4Special feature: Valve ball ceramic

€155.00*